Basic Info.
After-sales Service
Engineers Availabe Over Sea
Processing Material
Animal Raw Materials
Certification
CE, ISO9001
Automatic Grade
Automatic
Product Description
The whole line including:
1. Water Treatment section 2. Milk Receiving Section 3. Preparation Section
4. Concentration Section 5. Drying section 6. Packaging Section
7. CIP Cleaning Section 8. Compressor 9. Boiler
10. Chiller 11. Installation Material
1.Milk weight tank | 2.Milk receiving tank | 3.Centrifugal pump | 4.Milk seperator | 5.Vaccum degasser |
6.Plate heat exchanger | 7.Outdoor milk tank | 8.Ice water tank | 9.Ice water machine | 10.Cooling tower |
11. Rotor pump | 12.Fermentation tank | 13.Seed tank | 14.Plate pasteurizer | 15.Homogenizer |
16.Temperature holding tank | 17.Centrifugal pump | 18.Mixing tank | | |
General process steps in batch and continuous production of butter
1. Milk reception 2. Preheating and pasteurisation of skimmilk 3. Fat separation 4. Cream pasteurization 5. Vacuum deaeration (when used) 6. Culture preparation (when used) 7. Cream ripening and souring (when used) 8. Temperature treatment 9. Churning/working (batch) 10. Churning/working (continuous) 11. Buttermilk collection 12. Butter silo with screw conveyor 13. Packaging machines
If you need a free technology support and proposal or processing flow chart, Contact with us soon.
Milk processing line |
NO. | NAME | MAIN TECHNOLOGY PARAMETER |
1 | MILK RECEIVE\STORAGE\AND CREAM SEPARETOR UNIT |
2 | electron pound scale | maximum weighing 500KG |
3 | milk weighing tank | made of SUS stainless steal, single layer, product feeded in through 40 mesh filter net, CIP cleaning ball |
4 | milk acceptor | SUS304 stainless steel, single layer, CIP cleaning ball |
5 | milk pump | SUS304 stainless steel, pump lift 24M, Hard Alloy Mechanical Seal, Inner Shell Bright-Polished |
6 | twin piping filter | SUS304 stainless steel, two pipe, Stainless Steal Filter Element 100 Mesh |
7 | dish separator | auto residue discharge |
8 | chiling tank | SUS304 stainless steel, alveolate jacket, attached with compressor |
9 | milk pump | SUS304 stainless steel, pump lift 24M, Hard Alloy Mechanical Seal, Inner Shell Bright-Polished |
10 | PREPARING UNIT |
11 | blending tank | SUS304 stainless steel, heat insulated, top off- center votical agitator, conical head, airtight manhole, breather valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet |
12 | milk pump | SUS304 stainless steel, pump lift 24M, Hard Alloy Mechanical Seal, Inner Shell Bright-Polished |
13 | mini set of plate-type heat exchanger | SUS304 stainless steel, two stages, |
14 | high speed emulsification tank | SUS304 stainless steel, heat insulated, bottom high speed emulsifier, digital readout thermometer, supporters with adjustable feet |
15 | milk pump | SUS304 stainless steel, pump lift 24M, Hard Alloy Mechanical Seal, Inner Shell Bright-Polished |
16 | twin piping filter | SUS304 stainless steel, two pipe, Stainless Steal Filter Element 100 Mesh |
17 | sterilizing, homogenizing unit |
18 | UHT sterilizer | tub-type, sterilzing temperature 137 C, holding time 4S, full automatic control |
19 | high pressure homogenizer | 40MPa, (starting box included) |
20 | temperature holding | SUS304, holding 300S |
21 | distributing plate | SUS304, 3 holes |
22 | cheese\butter processing unit |
23 | bufferying tank | SUS304 stainless steel, heat insulated, top off- center votical agitator, conical head, airtight manhole, breather valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet |
24 | milk pump | SUS304 stainless steel, pump lift 24M, Hard Alloy Mechanical Seal, Inner Shell Bright-Polished |
25 | cream seperator | |
26 | bufferying container | SUS304, with cover |
27 | milk pump | SUS304 stainless steel, pump lift 24M, Hard Alloy Mechanical Seal, Inner Shell Bright-Polished |
28 | butter-churner | SUS304, stepless timing |
29 | cheese vat | SUS304, with heating jacket and insising device |
30 | pressor | SUS304, 6 heads |
31 | mould | SUS304, 10L, with cover |
32 | yogurt fermentation unit |
33 | fermentation tank | SUS304 stainless steel, heat insulated, top off- center votical agitator, conical head, airtight manhole, breather valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet |
34 | rotary pump | SUS304 stainless steel, Hard Alloy Mechanical Seal, manual stepless shift |
35 | plate cooler | SUS304, single stage, milk discharge at 4C |
36 | rotary pump | SUS304 stainless steel, Hard Alloy Mechanical Seal, manual stepless shift |
37 | filling unit |
38 | higher position tank | SUS304 stainless steel, heat insulated, top off- center votical agitator, conical head, airtight manhole, breather valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet |
39 | pasteurized milk filling machine | |
40 | yogurt filling machine | |
41 | CIP system |
42 | auto CIP system | outer coat of SUS304 stainless steel material, inner shell of SUS316, single cleaning way, Concentrated acid/alcali tank adding system based on US technology, 100L× 2 acid/alcali Concentrate tanks |
43 | CIP return pump | SUS304 stainless steel, pump lift 24M, Hard Alloy Mechanical Seal, Inner Shell Bright-Polished |
44 | installation part | whole milk processing line installation and commissioning |
Benefit:1. Opportunity to realize products with customized recipes.
2. Opportunity to produce more than one product with the same processing line.
3. High quality of the final product keeping an elevated nutritional value.
4. Wide customization of the final product.
5. Maximum yield, minimum production waste.
6. Highest energy savings thanks to the most advanced technologies.
7. Complete line supervision system through monitoring of every process phase.
8. Recording, visualization and printing of all daily production data.
production name | automatic dairy products processing line machinery |
manufacturer | Shanghai Jimei Food Machinery Co.,Ltd |
warranty | 12 months for free and lifelong free technical support |
Competitive AdvantagesWell and High Quality Control ,
Prompt Delivery ,
New Product ,
Customer's Design and Logo are Welcome ,
Competitive Prices ,
Earth-friendly Products ,
In a Variety of Design ,
Small Order Acceptable ,
ODM Accepted ,
OEM Accepted
Safety/Quality Approvals CE ISO GAP 3A
Trade Information 1. Package- all equipments packed in nylon cloth and plastic film worthy of sea shipping.
2. Payment- 30% of total amount paid by T/T in advance and the balance paid by T/T after inspection and before shipment.
3. Delivery- in 60 days upon receipt of down payments.
4. Warranty-all machines & equipments are of one year warranty and life long maintenance offered by seller.
5. Installation- the seller arrange engineer to set up the equipments and train the operation workers for free, till qualified products are produced and maintenance in normal running, the buyer bear the round air tickets and local accommodation for the seller's engineer.
Description:
The milk fat content is standardised in a direct standardisation system. Standardised milk used for producing whole milk powder is not normally homogenized.
In the production of dried whole milk the heat treatment must be so intense that the lipases will also be inactivated. This normally involves high-temperature pasteursation to a negative peroxidase test.
Falling-film evaporators are generally used for concentration, which is carried out in two or more stages to a DS content of 45 - 55%.
Two-stage drying:
The last traces of moisture are the most difficult to remove, unless high outlet drying temperatures are used to provide a sufficient driving force. As elevated outlet drying temperatures can have a detrimental effect on powder quality, it is essential to operate at lower outlet temperatures with dairy products. If the moisture content of the resulting powder is still too high, an after-drying stage is incorporated after the spray dryer in a two-stage process as illustrated in figure .
Two-stage drying methods for producing powdered milk product combine spray drying as the first stage and fluid bed drying as the second stage. The moisture content of the powder leaving the dryer chamber is 2 - 3% higher than the final moisture content. The function of the fluid bed dryer is to remove excess moisture and finally to cool the powder down.
The powder is packed in cans, paper bags, laminated bags or plastic bags, depending on the quality and the requirements of the consumers.
Milk powder production requires the drying of liquid milk into a powder in which aromas, flavours and colouring as well as many important components such as protein, fat, carbohydrate, vitamins, minerals etc. are retained. Additional challenges is a uniform moisture content, particle structure and particle size distribution, solubility, dispersability and wettability.
Ultra-high temperature, or UHT milk is ultra-pasteurized milk that comes in sterilized containers
It's real milk, just like the kind you buy chilled in the dairy aisle, but its special pasteurization and packaging process gives it a shelf life of several months.
While most milk goes through a standard pasteurization process, UHT milk goes through ultra-pasteurization, which safely heats the milk to a higher-than-usual temperature. This, like regular pasteurization, kills bacteria in the milk that may be harmful or cause the milk to spoil. It's then packaged in sterilized containers, also known as aseptic packaging, which helps keep the milk fresher longer.
UHT milk can sit out unrefrigerated for about three months, and this can vary by brand. Once the container is opened, the milk should be refrigerated and has the same shelf life as other milk (seven to ten days).
Technical parameters |
production | Whole milk powder |
capacity | 1.5T/D-100T/D |
Endproduct package | Tin, plastic bag,etc |
Certifications
Customers
Our Company
Jimei Holdings Group of China - Shanghai Jimei Food Machinery Co., Ltd. is a collection of scientific research, production and service as one of professional manufacturer of liquid beverage food machinery, high-tech enterprises;the company was founded in 1989 and currently has become a leader in the domestic food machinery industry.
The company's main products include: automatic roof-type carton packaging machine, automatic paper brick packaging machine, automatic paper pillow type packing machine, automatic spray sterilizing unit, PET triple filling unit, UHT tubular , plate sterilization machine, aseptic liquid flexible packaging machines, etc., and the formation of fruit and vegetable drinks production line, liquid dairy production line containing carbonated beverage production line, pure water production line, milk powder production line, cold production lines, concentrated fruit juice and jam production line, canned fruit production line eight series as the main supporting parts of the production line equipment Vice scale Group production mode.
FAQ
1.How long can I receive your reply after I send my inquiry?
We will reply you within 12 hours on workday.
2.Are you a manufacturer or a commercial company?
We are a manufacturer, and we have a foreign trade department, we market our own products.
3.What products can you provide?
We mainly produce beverage production machinery and equipment.
4.What are the application fields of your products?
Our products are mainly used by beverage factories or individuals who want to run a milk production plant.
5.Can you provide custom products?
Yes, custom products are our main products. We can develop and manufacture products according to customer's drawing or sample. Saving customer's time on finding corollary equipment.
6.How's your production capacity?
Our annual output is about 800,000 sets.
7.How many employees do you have?
We have over 100 employees, including several technicians and engineers.
8.How do you ensure your product quality?
We conduct inspections in every production procedure, and for finished products, we will take 100% inspection depend on international standards according to customer's requirements.
9.Payment?
We will confirm the payment with you when quoting, like FOB, CIF, CNF or others.
In batch production, we accept 30% deposit, balance against the copy of B/L.
T/T is the main payment, and L/C is acceptable as well.
10.What's your delivery method?10.What's your delivery method?
We commonly use sea transportation, using container to deliver the goods through Shanghai Port.
11.Where do you mainly export your products?
Our products are mainly exported to Mexico, Saudi Arabia, India, Algeria, Dubai, Congo, African countries, etc.
Address:
No. 88 Chuangxin Road Xindai Town Pinghu City, Zhejiang, Shanghai, China
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy, Service, Tools & Hardware
Management System Certification:
ISO 9000, IATF16949, QC 080000
Company Introduction:
Jimei company was established in 1989, and for years we have been focusing on the improvement in machinery theory and performance in the food machinery industry. We have passed ISO9001, National GMP Technology Standard Evaluation, inspections by National Pharmaceutical Equipment Inspection Center, and all products are designed and manufactured strictly according to standards such as ISO, SMS, IDF, DIN, QB/T2003, 2004, 3A as well as our internal standards.
We are a company integrating scientific research, manufacturing and service, and have the best manufacturing facilities and production process, professional staffs, imported facilities of concentration distill series, automatic CIP series, PLC control etc. Now we have been a market leader in the Chinese food machinery industry. The company keeps in mind the tenet of "serving users" and focus on research and development of new technologies. It has comprehensive development capacity and sound quality assurance system, and has made R&D achievement and obtained invention patents. Our machinery are widely sold in China, and exported through our sister compang in group (Shanghai Runrong International Trade Co., Ltd)to Asia, Europe, America, Africa, over 50 countries, and gained favorable feedback from users. Major projects include milk preliminary handling, UHT pipe, plate bacteria killing machines, bacteria-free liquid soft packing machine, gable-top paper box filling machine, that combine to form diary production line, beverage production line, biological engineering production line. We have provided products to the following famous companies: Taizinai, Wahaha, Sanlu, Bright, Danone, Mengliu, Coca Cola, PepsiCola, Yingxiong etc.