Basic Info.
Model NO.
Production Line
Processing Material
Stainless Steel
Automatic Grade
Automatic
Company
Shanghai Jimei Food Machinery Co., Ltd
Product Name
New Complete Automatic Carbonated Soft Drink Produ
Producing
All Kinds of Carbonated Drinks
Control System
PLC, Touch Screen, Man-Machine Interface
Project
From a to Z Turnkey Project
Transport Package
Wooden Cases
Product Description
New Complete Automatic Carbonated Soft Drink Production Processing Line Price
Products Description
Soft drinks are enormously popular beverages consisting primarily of carbonated water, sugar, and flavorings. Nearly 200 nations enjoy the sweet, sparkling soda with an annual consumption of more than 34 billion gallons.Carbonated water constitutes up to 94% of a soft drink. Carbon dioxide adds that special sparkle and bite to the beverage and also acts as a mild preservative. Carbon dioxide is an uniquely suitable gas for soft drinks because it is inert, non-toxic, and relatively inexpensive and easy to liquefy.The second main ingredient is sugar, which makes up 7-12% of a soft drink. Used in either dry or liquid form, sugar adds sweetness and body to the beverage, enhancing the "mouth-feel," an important component for consumer enjoyment of a soft drink. Sugar also balances flavors and acids.Sugar-free soft drinks stemmed from a sugar scarcity during World War II. Soft drink manufacturers turned to high-intensity sweeteners, mainly saccharin, which was phased out in the 1970s when it was declared a potential carcinogen. Other sugar substitutes were introduced more successfully, notably aspartame, or Nutra-Sweet, which was widely used throughout the 1980s and 1990s for diet soft drinks. Because some high-intensity sweeteners do not provide the desired mouth-feel and aftertaste of sugar, they often are combined with sugar and other sweeteners and flavors to improve the beverage.The overall flavor of a soft drink depends on an intricate balance of sweetness, tartness, and acidity (pH). Acids add a sharpness to the background taste and enhance the thirst-quenching experience by stimulating saliva flow. The most common acid in soft drinks is citric acid, which has a lemony flavor. Acids also reduce pH levels, mildly preserving the beverage.Very small quantities of other additives enhance taste, mouth-feel, aroma, and appearance of the beverage. There is an endless range of flavorings; they may be natural, natural identical (chemically synthesized imitations), or artificial (chemically unrelated to natural flavors). Emulsions are added to soft drinks primarily to enhance "eye appeal" by serving as clouding agents. Emulsions are mixtures of liquids that are generally incompatible. They consist of water-based elements, such as gums, pectins, and preservatives; and oil-based liquids, such as flavors, colors, and weighing agents. Saponins enhance the foamy head of certain soft drinks, like cream soda and ginger beer.To impede the growth of microorganisms and prevent deterioration, preservatives are added to soft drinks. Anti-oxidants, such as BHA and ascorbic acid, maintain color and flavor. Beginning in the 1980s, soft drink manufacturers opted for natural additives in response to increasing health concerns of the public.
The Manufacturing Process
Clarifying the water
1 The quality of water is crucial to the success of a soft drink. Impurities, such as suspended particles, organic matter, and bacteria, may degrade taste and color. They are generally removed through the traditional process of a series of coagulation, filtration, and chlorination. Coagulation involves mixing a gelatinous precipitate, or floc (ferric sulphate or aluminum sulphate
), into the water. The floc absorbs suspended particles, making them larger and more easily trapped by filters. During the clarification process, alkalinity must be adjusted with an addition of lime to reach the desired pH level. Filtering, sterilizing, and dechlorinating the water
- 2 The clarified water is poured through a sand filter to remove fine particles of floc. The water passes through a layer of sand and courser beds of gravel to capture the particles.
- 3 Sterilization is necessary to destroy bacteria and organic compounds that might spoil the water's taste or color. The water is pumped into a storage tank and is dosed with a small amount of free chlorine. The chlorinated water remains in the storage tank for about two hours until the reaction is complete.
- 4 Next, an activated carbon filter dechlorinates the water and removes residual organic matter, much like the sand filter. A vacuum pump de-aerates the water before it passes into a dosing station.
Mixing the ingredients
- 5 The dissolved sugar and flavor concentrates are pumped into the dosing station in a predetermined sequence according to their compatibility. The ingredients are conveyed into batch tanks where they are carefully mixed; too much agitation can cause unwanted aeration. The syrup may be sterilized while in the tanks, using ultraviolet radiation or flash pasteurization, which involves quickly heating and cooling the mixture. Fruit based syrups generally must be pasteurized.
- 6 The water and syrup are carefully combined by sophisticated machines, called proportioners, which regulate the flow rates and ratios of the liquids. The vessels are pressurized with carbon dioxide to prevent aeration of the mixture.
Carbonating the beverage
- 7 Carbonation is generally added to the finished product, though it may be mixed into the water at an earlier stage. The temperature of the liquid must be carefully controlled since carbon dioxide solubility increases as the liquid temperature decreases. Many carbonators are equipped with their own cooling systems. The amount of carbon dioxide pressure used depends on the type of soft drink. For instance, fruit drinks require far less carbonation than mixer drinks, such as tonics, which are meant to be diluted with other liquids. The beverage is slightly over-pressured with carbon dioxide to facilitate the movement into storage tanks and ultimately to the filler machine.
Filling and packaging
- 8 The finished product is transferred into bottles or cans at extremely high flow rates. The containers are immediately sealed with pressure-resistant closures, either tinplate or steel crowns with corrugated edges, twist offs, or pull tabs.
- 9 Because soft drinks are generally cooled during the manufacturing process, they must be brought to room temperature before labeling to prevent condensation from ruining the labels. This is usually achieved by spraying the containers with warm water and drying them. Labels are then affixed to bottles to provide information about the brand, ingredients, shelf life, and safe use of the product. Most labels are made of paper though some are made of a plastic film. Cans are generally pre-printed with product information before the filling stage.
- 10 Finally, containers are packed into cartons or trays which are then shipped in larger pallets or crates to distributors.
Turn-key system energy drink production line
The whole energy drink production line consists of the following systems:
1. Water treatment system
2. Preparation system
3. Mixing system
4. Sterilizer system
5. Filling and packing system
6. CIP cleaning system
7. After treatment equipments, like conveyor, package or pallet, etc.
8. There are other assistant equipments used such as steam boilers, air compressor, cold water unit, etc.
9. Installation materials for the process pipline, utility pipeline as well as electrical installation are provided.
Filling and packing types can be decided by the customer then designed accordingly.
Our company can design customized energy drink process lines in accordance to the customers' requirements. The production capacity varies from 1000L/h to 10000L/h according to customer's need
Note: Jimei drink production lines can be widely used to produce carbonated drink, soft drink, energy drink, tea drink and so on.
Company Profile
Shanghai Jimei Food Machinery Co., Ltd. is a collection of scientific research, production and service as one of professional manufacturer of liquid beverage food machinery, high-tech enterprises;the company was founded in1989 and currently has become a leader in the domestic food machinery industry.The company's main products include: automatic roof-type carton packaging machine, automatic paper brick packaging machine,automatic paper pillow type packing machine, automatic spray sterilizing unit, PET triple filling unit, UHT tubular , plate sterilization machine, aseptic liquid flexible packaging machines, etc., and the formation of fruit and vegetable drinks production line, liquid dairy production line containing carbonated beverage production line, pure water production line, milk powder production line, cold production lines, concentrated fruit juice and jam production line, canned fruit production line eight series as the main supporting parts of the production line equipment Vice scale Group production mode.
Our customers
Our patents and certificates
FAQ
1.Are you a manufacturer or a commercial company?
We are a manufacturer, and we have a foreign trade department, we market our own products.
2.What products can you provide?
We mainly produce milk and beverage production machinery and equipments.
3.What are the application fields of your products?
Our products are mainly used by beverage factories or individuals who want to run a milk production plant.
4.Can you provide custom products?
Yes, custom products are our main products. We can develop and manufacture products according to customer's drawing or sample. Saving customer's time on finding corollary equipment.
5.How's your production capacity?
Our annual output is about 800,000 sets.
6.How do you ensure your product quality?
We conduct inspections in every production procedure, and for finished products, we will take 100% inspection depend on international standards according to customer's requirements.
7.Payment?
We will confirm the payment with you when quoting, like FOB, CIF, CNF or others.
In batch production, we accept 30% deposit, balance against the copy of B/L.
T/T is the main payment, and L/C is acceptable as well.
8.What's your delivery method?
We commonly use sea transportation, using container to deliver the goods through Shanghai Port.
9.Where do you mainly export your products?
Our products are mainly exported to Mexico, Saudi Arabia, India, Algeria, Dubai, Congo, African countries, etc.
Trade Information:
1. Package- all equipments packed in nylon cloth and plastic film worthy of sea shipping.
2. Payment- 30% of total amount paid by T/T in advance and the balance paid by T/T after inspection and before shipment.
3. Delivery- in 60 days upon receipt of down payments.
4. Warranty-all machines & equipments are of one year warranty and life long maintenance offered by seller.
5. Installation- the seller arrange engineer to set up the equipments and train the operation workers for free, till qualified products are produced and maintenance in normal running, the buyer bear the round air tickets and local accommodation for the seller's engineer.
Address:
No. 88 Chuangxin Road Xindai Town Pinghu City, Zhejiang, Shanghai, China
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy, Service, Tools & Hardware
Management System Certification:
ISO 9000, IATF16949, QC 080000
Company Introduction:
Jimei company was established in 1989, and for years we have been focusing on the improvement in machinery theory and performance in the food machinery industry. We have passed ISO9001, National GMP Technology Standard Evaluation, inspections by National Pharmaceutical Equipment Inspection Center, and all products are designed and manufactured strictly according to standards such as ISO, SMS, IDF, DIN, QB/T2003, 2004, 3A as well as our internal standards.
We are a company integrating scientific research, manufacturing and service, and have the best manufacturing facilities and production process, professional staffs, imported facilities of concentration distill series, automatic CIP series, PLC control etc. Now we have been a market leader in the Chinese food machinery industry. The company keeps in mind the tenet of "serving users" and focus on research and development of new technologies. It has comprehensive development capacity and sound quality assurance system, and has made R&D achievement and obtained invention patents. Our machinery are widely sold in China, and exported through our sister compang in group (Shanghai Runrong International Trade Co., Ltd)to Asia, Europe, America, Africa, over 50 countries, and gained favorable feedback from users. Major projects include milk preliminary handling, UHT pipe, plate bacteria killing machines, bacteria-free liquid soft packing machine, gable-top paper box filling machine, that combine to form diary production line, beverage production line, biological engineering production line. We have provided products to the following famous companies: Taizinai, Wahaha, Sanlu, Bright, Danone, Mengliu, Coca Cola, PepsiCola, Yingxiong etc.
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