Basic Info.
After-sales Service
Engineers Availabe Over Sea
Processing Material
Animal Raw Materials
Certification
CE, ISO9001
Automatic Grade
Automatic
Product Description
Product Description
Sweetened condensed milk (SCM)
Figure 16.4 below shows a process line for sweetened condensed milk manufactured from fresh milk. Before evaporation, the fat and solids-non-fat values of the milk have been standardised to predetermined. The milk has also been heat treated to destroy micro-organisms and enzymes which could cause problems and to stabilise the protein complex. Heat treatment is also important to the development of product viscosity during storage, and is particularly important in the case of sweetened condensed milk. The addition of sugar is a key step in the manufacture of sweetened condensed milk, as the shelf life of the product depends on its osmotic pressure being sufficiently high. A sugar content of at least 62.5% in the aqueous phase is required.
Two methods are used for addition of sugar:
• Addition of dry sugar before heat treatment
• Addition of sugar syrup in the evaporator
The stage at which the sugar is added affects the viscosity of the end product. The evaporator is usually of the multistage falling-film type. When sugar is added in the evaporator, the syrup is drawn into the evaporator and mixed with the milk at the half-way stage of the process. Evaporation then continues until the required dry matter content has been reached. The dry matter content is checked continuously by determining the density of the concentrate.
Sweetened condensed milk must be cooled after evaporation. This is the most critical and important stage in the whole process. The water in the condensed milk can only hold half the quantity of lactose in solution. The remaining half will therefore be precipitated in the form of crystals. If the surplus lactose is allowed to precipitate freely, the sugar crystals will be large and the product will be gritty and unsuitable for many applications. It is consequently preferable to control the crystallisation of lactose so that very small crystals are obtained. The required crystallisation is accomplished by cooling the mixture rapidly under vigorous agitation, without air being entrapped. The cooled condensed milk is pumped to a storage tank where it is kept until the following day to allow the crystallisation process to be completed.
Sweetened condensed milk should be yellowish in colour and have the appearance of mayonnaise.
Traditionally, it is packed in cans, which in this case must be cleaned and sterilised takes place after canning. Nowadays it is also possible to pack sweetened condensed milk in aseptic paperboard packages. The product is also packed in big barrels, holding about 300kg, for supply to large-scale users.
BENEFIT :
1.Opportunity to realize products with customized recipes.
2.Opportunity to produce more than one product with the same processing line.
3.Wide customization of the final product.
4.Maximum yield, minimum production waste.
5.Highest energy savings thanks to the most advanced technologies.
6.Complete line supervision system through monitoring of every process phase.
7.Recording, visualization and printing of all daily production data.
keywords:
condensed milk procesisng line
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evaporated milk processing plant
We are looking for sole agent for each country, please contact us if you are interested.
The whole condensed milk production line consists of the following unitEvaporated milk- The raw milk is transported from the dairy farm to the plant in refrigerated tank trucks. At the plant, the milk is tested for odor, taste, bacteria, sediment, and the composition of milk protein and milk fat. The composition of protein and fat is measured by passing the milk under highly sensitive infrared lights.
The milk is piped through filters and into the pasteurizers. Here, the milk is quickly heated in one of two ways. The High Temperature Short Time method (HTST) subjects the milk to temperatures of 161 °F (71.6°C) for 15 seconds. The Ultra High Temperature (UHT) method heats the milk to 280°F (138°C) for two seconds. Both methods increase the milk's stability, decrease the chance of coagulation during storage, and decrease the bacteria level. The warm milk is piped to an evaporator. Through the process of vacuum evaporation, (exposing a liquid to a pressure lower than atmospheric pressure) the boiling point of the milk is lowered to 104-113°F (40-45°C). As a result, the milk is concentrated to 30-40% solids. Also, the milk has little or no cooked flavor.
4.The milk is then homogenized by forcing it under high pressure through tiny holes. This breaks down the fat globules into minute particles, improving its color and stability. - Pre-measured amounts of a stabilizing salt, such as potassium phosphate, are added to the milk to make it smooth and creamy. This stabilization causes the milk to turn a pale tan.
- The milk is passed under a series of ultraviolet lights to fortify it with Vitamin D.
- The milk is piped into pre-sterilized cans that are vacuum-sealed.
Condensed milk- The milk is flash-heated to about 185°F (85°C) for several seconds. It is then piped to the evaporator where the water removed.
- The milk is then concentrated under vacuum pressure until it measures between 30-40% solid. It now has a syrupy consistency.
- The milk is cooled and then inoculated with approximately 40% powdered lactose crystals. The milk is then agitated to stimulate crystallization. It is this sugar that preserves the condensed milk.
- The milk is piped into sterilized cans that are then vacuum-sealed
the equipment that needed in the processing
Milk reception or powder dissolving mixing section
Mixing and sugar melting section
Pasteurizer and homogenizer
Milk storage or yoghurt producing unit
Vacuum concentration equipment
Crystal tanks
Filling or packing unit
CIP cleaning systems
After treatment equipment, like conveyor, package or pallet etc
There are other assistant equipments used such as steam boilers, air compressor, cold water unit etc
Installation materials for thematerial and non-material as well as electrical installation are provided
Specifications of condensed milk production line
Capacity of plant: 2T-300T/D.
Products type: 1 or 2 or more kinds.
Filling types can be decided by the customer then deigned accordingly.
Our company can design customized milk production lines in accordance to the customers'requirements| Working capacity | from 5 tons/d up to 100 tons/d | | Products | - Sweetened condensed milk | | | - Evaporated milk without sugar | | | - Condensed milk in varied package: | | | Can, aseptic paperboard packages, | | | big barriers; etc. |
Consumer Notice.
If you want to buy this yoghurt production line,please tell me your requirements.
1.What is your raw material,fresh milk or milk powder?
2.What is your production capacity?
3.What is your package,carton,bottle,cup or other?
Tell me these,our engineer will design a complete project for you.We are manufacturer,if you come to Shanghai,you can come to visit our company,we have the machines to show you.
OUR FACTORY OUR TEAM Consumer Notice.
Our engineer will make proposal based on your requirement .please help answer below questions.
We are manufacturer,factory inspection is available all of the time.
1.What is your raw material,fresh milk or milk powder?
2.What is your production capacity?
3.What is your package,carton,bottle,cup or other?
4.your milk is UHT or pasteurized milk?
5.could you send a picture of your packing way, showing the material, the volume,and the size?
Patents and certificates
OUR EXHIBITION
COMPANY PARTY
WHO TRUST US
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Our Company
Jimei Holdings Group of China - Shanghai Jimei Food Machinery Co., Ltd. is a collection of scientific research, production and service as one of professional manufacturer of liquid beverage food machinery, high-tech enterprises;the company was founded in 1989 and currently has become a leader in the domestic food machinery industry.
The company's main products include: automatic roof-type carton packaging machine, automatic paper brick packaging machine, automatic paper pillow type packing machine, automatic spray sterilizing unit, PET triple filling unit, UHT tubular , plate sterilization machine, aseptic liquid flexible packaging machines, etc., and the formation of fruit and vegetable drinks production line, liquid dairy production line containing carbonated beverage production line, pure water production line, milk powder production line, cold production lines, concentrated fruit juice and jam production line, canned fruit production line eight series as the main supporting parts of the production line equipment Vice scale Group production mode.
FAQ1.How long can I receive your reply after I send my inquiry?
We will reply you within 12 hours on workday.
2.Are you a manufacturer or a commercial company?
We are a manufacturer, and we have a foreign trade department, we market our own products.
3.What products can you provide?
We mainly produce beverage production machinery and equipment.
4.What are the application fields of your products?
Our products are mainly used by beverage factories or individuals who want to run a milk production plant.
5.Can you provide custom products?
Yes, custom products are our main products. We can develop and manufacture products according to customer's drawing or sample. Saving customer's time on finding corollary equipment.
6.How's your production capacity?
Our annual output is about 800,000 sets.
7.How many employees do you have?
We have over 100 employees, including several technicians and engineers.
8.How do you ensure your product quality?
We conduct inspections in every production procedure, and for finished products, we will take 100% inspection depend on international standards according to customer's requirements.
9.Payment?
We will confirm the payment with you when quoting, like FOB, CIF, CNF or others.
In batch production, we accept 30% deposit, balance against the copy of B/L.
T/T is the main payment, and L/C is acceptable as well.
10.What's your delivery method?
We commonly use sea transportation, using container to deliver the goods through Shanghai Port.
11.Where do you mainly export your products?
Our products are mainly exported to Mexico, Saudi Arabia, India, Algeria, Dubai, Congo, African countries, etc.
Competitive AdvantagesWell and High Quality Control
Address:
No. 88 Chuangxin Road Xindai Town Pinghu City, Zhejiang, Shanghai, China
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy, Service, Tools & Hardware
Management System Certification:
ISO 9000, IATF16949, QC 080000
Company Introduction:
Jimei company was established in 1989, and for years we have been focusing on the improvement in machinery theory and performance in the food machinery industry. We have passed ISO9001, National GMP Technology Standard Evaluation, inspections by National Pharmaceutical Equipment Inspection Center, and all products are designed and manufactured strictly according to standards such as ISO, SMS, IDF, DIN, QB/T2003, 2004, 3A as well as our internal standards.
We are a company integrating scientific research, manufacturing and service, and have the best manufacturing facilities and production process, professional staffs, imported facilities of concentration distill series, automatic CIP series, PLC control etc. Now we have been a market leader in the Chinese food machinery industry. The company keeps in mind the tenet of "serving users" and focus on research and development of new technologies. It has comprehensive development capacity and sound quality assurance system, and has made R&D achievement and obtained invention patents. Our machinery are widely sold in China, and exported through our sister compang in group (Shanghai Runrong International Trade Co., Ltd)to Asia, Europe, America, Africa, over 50 countries, and gained favorable feedback from users. Major projects include milk preliminary handling, UHT pipe, plate bacteria killing machines, bacteria-free liquid soft packing machine, gable-top paper box filling machine, that combine to form diary production line, beverage production line, biological engineering production line. We have provided products to the following famous companies: Taizinai, Wahaha, Sanlu, Bright, Danone, Mengliu, Coca Cola, PepsiCola, Yingxiong etc.
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